Blue Max Control Cable for Aviation Systems
— Precision Cable Solutions for Space-Critical, High-Performance Environments
When every inch and every degree counts, the Blue Max push-pull control cable delivers the precision and endurance that aerospace systems demand. Specifically engineered for aircraft throttle, environmental controls, flap actuators, and cockpit mechanisms, this cable system balances extreme flexibility, temperature resilience, and compact routing in one aviation-grade assembly.
Designed for Aviation’s Toughest Conditions
Unlike standard cables, Blue Max features a PTFE-lined conduit, high-lubricity core, and durable sheathing — engineered to support:
• High-Temperature Exposure: -65°F to +350°F
• Tight Routing Paths: Bend radius as low as 4 inches
• Low Friction Actuation: PTFE core liner + coated inner wire
• Corrosion Resistance: Stainless steel construction
• Lightweight System Integration: Ideal for space-restricted fuselage & cockpit zones
Core Construction & Cable Options
| Component |
Material/Design |
Functionality Highlight |
| Inner Wire |
stainless steel |
Push-pull load balance & flex-path compatibility |
| Conduit |
Spiral wound core + PTFE liner |
Friction reduction, smooth actuation |
| Cover |
Polyolefin, Vinyl, or LDPE Jacket |
Protection against abrasion & vibration |
| Terminals |
Machined stainless fittings or ball ends |
Precision fit for actuator or lever connection |
Where It Excels in Aircraft Systems
| Application |
Blue Max Advantages |
| Cockpit Environmental Valves |
Ultra-low friction in tight assemblies |
| Turbine Airflow/Throttle Control |
Precision push/pull under high-heat load |
| Overhead Panel Actuation |
Flexible routing within compact avionics bays |
| Small UAV Motion Mechanisms |
Lightweight cable structure with reliable feedback |
| Business Jet Cabin Vents & Louvers |
Smooth sliding under panel coverings & narrow spaces |
OEM Customization Services for Aerospace
We don’t just supply cable — we engineer fit-to-function motion systems:
• Custom length, stroke, and end fitting configuration
• Material selection based on system load, heat, and motion type
• Rapid prototyping for integration testing and certification
• Technical drawings & documentation included
Need a sample for fit testing or CAD file for design validation? Contact us — we support every phase of the product lifecycle.
Related Pages
• Phidix Blue Max Product Overview
• Custom Cable Solutions for Aerospace OEMs
Ready to Integrate Blue Max into Your Aircraft System?
Let us help you spec the right cable — just share your application details, and our engineers will design a solution tailored to your:
• Installation constraints
• Actuation profile
• Temperature/chemical environment
• Certification requirements
Get in touch with Phidix for a customized aerospace cable quote or technical consultation.
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